The Omnibot 5402 Disassembly Procedure - The Old Robot's Web Site

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Omnibot 5402 ^® / TR5000 ^® Disassembly Procedure

This process Addresses the Mechanical Disassembly of the Robot and does not address the Electronics. Accompany this Procedure is additional pictures that you can expand to see more details as needed. This Robot has IC's and Transistors and are of the earlier designs. Static discharge can damage the electronics. It is recommended that you have and use a Static grounding wrist strap.

Omnibot 5402 Robot
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Omnibot 5402 Robot
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1. Open the rear door and remove the battery retainer and the large 6 V 4 AH DC rechargeable battery and the two small AA battery's. Close the door.

Omnibot 5402 Robot
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2. Remove the six screws from the back of the robot, and spread it apart slowly and about (1 inch). (BE CAREFUL)

Omnibot 5402 Robot
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3. Turn the robot on to his back make sure that the head is free and not supporting the robot, then remove the six screws from the bottom of the robot keeping the base and housing together. Keep these longer screws seperate to reinstall the base.

Omnibot 5402 Robot
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4. Separate the bottom base slowly from the housingfrom the robot removing the (3) four seperators.

Omnibot 5402 Robot
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5. Seperate the front from the rear housing just enough to remove the head from the housing.

Omnibot 5402 Robot
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6. Unplug the head and put it aside.

Omnibot 5402 Robot
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7. Remove the right and left arms and place them on the table.

Omnibot 5402 Robot
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8. Unplug the rest of the wires from the front and rear housing and seperate the housing.

Omnibot 5402 Robot
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9. The robot is disassembled. To reassemble reverse the procedure.

Omnibot 5402 Robot
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The following Pictures of the Omnibot 5402 ^® / TR5000 ^® is for Clarification of the Assembly

Omnibot 5402 Robot
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There is no warrenty expressed or implied with this procedure. By using any information from this web site, you agree not to hold responsible this site, me, nor any of its representatives, for any injuries and/or damages, both physical and/or psychological, that may arise from the use and/or misuse of anything derived from this site. The user further agrees that such information/pictures does not constitute any guarantee of accuracy, safety or reliability, and that cannot be held responsible for any way. The user agrees to proceed at their own risk.

Source: My Collection - Updated 10-31-2019